34 of 116 docs were generated with 0-based PNG numbering (p-000.png …
p-008.png) but the Sonnet chunks reference 1-based page numbers in their
YAML frontmatter (page: 9 means the 9th sheet of paper). The /api/crop
handler built p-009.png and got a 500, the browser's Next/Image surfaced
400, and the chunk rendered as a black box on screen.
Fixes:
- web/app/api/crop/route.ts: try p-NNN.png first, fall back to
p-(NNN-1).png if the 1-based file is missing. Cheap insurance for any
doc that comes in with the old convention.
- scripts/01-convert-pdfs.sh: previously printf '%03d' "$num" with $num
starting at 0 (e.g. "008") raised "invalid number" because Bash
parsed it as octal. Wrap with $((10#$num)) to force decimal — this
was silently corrupting page sequences and producing gaps like p-001
... p-008, p-011 (missing p-009/p-010).
- All 34 affected docs re-converted from PDFs with the patched script;
every directory now has continuous 1-based PNGs.
- /processing/png/ rsync'd to VPS, web redeployed.
Smoke: /api/crop?doc=doc-341-…&page=9&… now returns 200 image/webp
instead of 500. Tested in browser: chunk c0026 (diagram, p9) renders
the real engineering diagram.